Reducing the maintenance cost of belt conveyor can be started from the following aspects:
1. Optimize equipment design and selection: reasonable selection of belt conveyor model, belt width, speed and material, customized design according to material characteristics, in order to reduce unnecessary energy consumption and wear. Low resistance roller and lightweight design to reduce conveying resistance.
2. Daily maintenance and cleaning: clean belts, rollers and idlers regularly to remove residual materials and dust to prevent accumulation and additional wear. Reduce maintenance and spare parts costs by installing a cleaner to reduce backscatter and belt wear.
3. Preventive maintenance: Establish a detailed maintenance log to record the date, content, and result of each maintenance, so as to track the equipment status.
4. Lubrication management: Regularly lubricate bearings, gears and other parts, using appropriate lubricating oil or grease to reduce wear of mechanical parts.
5. Optimize operation parameters: According to the actual production demand of organic fertilizer production line, reasonable control of conveying speed and load to avoid overload or no-load operation.
6. Reduce belt wear: Choose wear-resistant and corrosion-resistant belt materials, customized according to the characteristics of conveying materials. Control the uniform delivery of materials, avoid partial load or accumulation, and reduce local wear of the belt.
7. Personnel training and management: strengthen the training of operators, standardize the operation process, and reduce human error.
Through the above measures, the maintenance cost of the belt conveyor can be effectively reduced, the service life of the organic fertilizer equipment can be extended, and the production efficiency can be improved.
